From 3D planning to full performance: BÜTTNER’s new OSB plant in Ireland now fully operational.

SMARTPLY, an OSB manufacturer based in Ireland, and BÜTTNER concluded the contract for the renewal of the entire energy and drying systems at the Waterford location in July 2020.

SMARTPLY, an OSB manufacturer based in Ireland, and BÜTTNER concluded the contract for the renewal of the entire energy and drying systems at the Waterford location in July 2020. The four existing, older drum dryers were to be replaced by a new, large Type 7.0 x 38 BÜTTNER OSB dryer. The scope of delivery for the dryer included completely new wet material conveyors and a BÜTTNER wet material bin above the drum. SMARTPLY also wanted to switch its power generation to a new BÜTTNER energy system.

In addition to the comprehensive engineering services, the total order also set out other performances, including the integrated automation for the entire process, all logistics, the entire mechanical and electrical installations, commissioning and other services. Delivery was to take place at the beginning of 2021 and the plant completed in March 2022. The switch from the old to the new plant was effected in the shortest possible time so that the new plant was already achieving 100% of its operational performance by the contractually agreed deadline on 12 May 2022.

This order constituted the largest order in the history of the Krefeld-based specialist for energy and drying plants.

The two pictures illustrate the implementation from 3D planning to the realisation of the plant very well.